Glass reactors are transparent equipment that is used in the production of chemicals, polymers, and pharmaceuticals. They comprise strong glass walls that shield the interior contents from any exposure to or contact with the outside world. In doing so, they facilitate the reactions of substances. We are here to discuss the application of glass reactors in the pharma industry.
Pharmaceutical Reactors
Continuous Stirred Tank Glass Reactors in Pharma Industry
A Glass Reactor serves to estimate the variables of the key operations units. At the same time, it makes use of a continuously agitated tank reactor to attain a predefined level of output. It is by far the most common kind of reactor that is employed in the field of pharmaceuticals. This stems from its ability to facilitate many reactions and applications.
Packed Bed Reactors in Pharma Industry
Packed bed reactors, shaped in the form of tubes and filled with solid catalyst particles, find extensive use in gas-phase catalysis within the pharmaceutical industry. By providing ample surfaces for chemical reactions to occur, these reactors achieve remarkable conversions per weight compared to other catalytic reactor types. Their efficiency in catalyzing gas reactions makes them indispensable for various pharmaceutical processes.
Tubular Reactor in Pharma Industry
Tubular reactors, as the name suggests, take the shape of a tube and maintain a continuous flow of substances within. These reactors offer consistent reaction times for all materials passing through, regardless of size or weight. This feature makes them highly suitable for pharmaceutical applications that require uniform treatment of substances.
Moving Bed Reactor in Pharma Industry
Moving bed reactors are valuable tools for separating chemical compounds from other substances or compounds within the pharmaceutical industry. These reactors are adept at producing enriched materials in significant quantities at a cost-effective rate. They are particularly useful for removing impurities from solutions and facilitating solvent extraction processes.
Fluidized Bed Reactor in Pharma Industry
Fluidized bed reactors operate by passing a fluid through solid granular materials at high velocities, suspending the fluids and emulating the behavior of a liquid. This reactor type is ideal for handling suspended solutions and mixtures, particularly those in water. However, due to their unique characteristics, fluidized bed reactors require careful attention to ensure optimal performance.
The Specifications of Across International Lab Glass Reactor
Glass Reactors are extremely versatile in their applications and crucial to sectors such as pharmaceutical production, research and process chemistry, botanical extraction, and purification, as well as various food, and industrial, processes. Across International offers reaction vessels in both glass and stainless steel, ranging from 10 liters to 200 liters.
| Model | R10 | R20 | R50 | R100 | R150 | R200h |
| Electrical | 110V 60Hz or 200V 50/60Hz, 1-Phase | 110V 60Hz or 200V 50/60Hz, 1-Phase | 110V 60Hz or 200V 50/60Hz, 1-Phase | 110V 60Hz or 200V 50/60Hz, 1-Phase | 110V 60Hz or 200V 50/60Hz, 1-Phase | 110V 60Hz or 200V 50/60Hz, 1-Phase |
| Power Output | 90w | 90w | 140w | 250w | 750w | 750w |
| Glass Reactor Vessel | Single jacketed (thermo fluid jackets) or Dual Jacketed (Vacuum and thermo fluid jacketed) | Single jacketed (thermo fluid jackets) or Dual Jacketed (Vacuum and thermo fluid jacketed) | Single jacketed (thermo fluid jackets) or Dual Jacketed (Vacuum and thermo fluid jacketed) | Single jacketed (thermo fluid jackets) or Dual Jacketed (Vacuum and thermo fluid jacketed) | Single jacketed (thermo fluid jackets) | Non-jacketed |
| Glass Vessel Temp. Range | -110°F to 400°F / -80°C to 200°c | -110°F to 400°F / -80°C to 200°c | -110°F to 400°F / -80°C to 200°c | -110°F to 400°F / -80°C to 200°c | -110°F to 400°F / -80°C to 200°c | -110°F to 400°F / -80°C to 200°c |
| Glass Thickness | 5mm | 5mm | 5mm | 5mm | 5mm | 5mm |
| Cooling/Heating Jacket Capacity | 0.8 gallon | 1.6 gallons | 4.2 gallons | 8 gallons | 12 gallons | N/A |
| Maximum Jacket Pressure | 4.4 PSI (0.03 Mpa) | 4.4 PSI (0.03 Mpa) | 4.4 PSI (0.03 Mpa) | 4.4 PSI (0.03 Mpa) | 4.4 PSI (0.03 Mpa) | 4.4 PSI (0.03 Mpa) |
| Vacuum Level | < 700 torrs / 93 kPa | < 700 torrs / 93 kPa | < 700 torrs / 93 kPa | < 700 torrs / 93 kPa | < 700 torrs / 93 kPa | < 700 torrs / 93 kPa |
| Drain Part Ground Clearance | 15″ (38.1 cm) | 13″ (33 cm) | 12.5″ (31.8 cm) | 13.5″ (34.3 cm) | 17″ (43.2 cm) | 17″ (43.2 cm) |
| Unit Dimensions | 18″ X 26″ X 78″ | 20″ X 27″ X 80″ | 26″ X 33″ X 85″ | 28″ X 42″ X 95″ | 48″ X 41″ X 109″ | 48″ X 41″ X 109″ |
| Safety | SA fuse | SA fuse | SA fuse | SA fuse | SA fuse | SA fuse |
| Compliance | ETL/UL/CSA | ETL/UL/CSA | ETL/UL/CSA | ETL/UL/CSA | ETL/UL/CSA | ETL/UL/CSA |
The Features of Across International Glass Reactors Used in Pharma Industry
Our glass reactors, designed for the pharmaceutical industry, offer a wide range of features that ensure versatility and optimal performance in various applications. Here are the key features of our glass reactors:
• Versatile Applications: Our glass reactors find extensive use in pharmaceutical production, research and process chemistry, botanical extraction, purification, as well as food and industrial processes. They provide a reliable and controlled environment for a diverse range of chemical reactions and processes.
• Range of Sizes: We offer a range of glass reactors in sizes ranging from 10 liters to 200 liters, allowing you to choose the capacity that best suits your specific needs. This flexibility ensures that our reactors can accommodate both small-scale laboratory experiments and larger production-scale processes.
• Jacketed Models: Our glass reactors are available in non-jacketed, single-jacketed, and double jacketed models. The jacketed design enables efficient heating or cooling of the reaction mixture, providing precise temperature control and enhancing reaction efficiency.
• Explosion-Proof Models: We understand the importance of safety in pharmaceutical processes. That’s why we offer explosion-proof models of our glass reactors. These models are designed to prevent the ignition of flammable substances within the reactor, ensuring the safety of your personnel and the integrity of your operations.
• UL/CSA Certification: Our glass reactors come with the option of UL/CSA certification. This certification demonstrates that our reactors meet rigorous safety and performance standards, providing you with confidence in the reliability and quality of our products.
Across International Glass Reactors combine robust construction, precise temperature control, and safety features to meet the demands of the pharmaceutical industry. Whether you need a reactor for research and development or large-scale production, our glass reactors provide the reliability and performance you require. Contact us today to explore how our glass reactors can enhance your pharmaceutical processes.
Now that you know just about anything you ought to with regard to the glass reactors used in the pharmaceutical industry, we now expect you to move ahead to now appreciate it better. Contact us today to explore the possibilities of our glass and stainless-steel reactors and revolutionize your industrial processes. This can only mean you find the best one and devote it to your everyday pharmaceutical applications.
